Lanyards supplier, share the process of sublimation lanyards production?


Published by Yixing (HongKong) Industrial Co., Ltd June 30,2019

    Sublimation printing is an emerging printing process that has been introduced to China for more than a decade. The printing method of the process is divided into two parts: transfer film printing and transfer processing. The transfer film printing adopts dot printing (resolution up to 300 dpi), and the pattern is pre-printed on the surface of the film. The printed pattern is rich in layers, colorful, and ever-changing. The color difference is small, the reproducibility is good, the effect of the design pattern can be achieved, and it is suitable for mass production.

The sublimation processing sublimation the delicate pattern on the transfer film to the surface of the product through one-time processing (heating and pressing) of the heat transfer machine. After the molding, the ink layer is integrated with the surface of the product, which is realistic and beautiful, greatly improving the grade of the product.

sublimation lanyardssublimation lanyards
So what is sublimation? sublimation printing is a new way to print patterns on a variety of materials, especially for making a small variety of personalized and custom-made products, as well as printing patterns containing full-color images or photos.
The principle is that the digital pattern is printed on the transfer special paper through the printer with special transfer ink, and then the special transfer machine is used to accurately transfer the pattern to the surface of the product at high temperature and high pressure to complete the printing of the product.
It can carry out one-time multi-color, arbitrarily complex color, transition color printing digital printing machine on any relative flat material such as leather, textile fabric, plexiglass, metal, plastic, crystal, wood products, coated paper, etc. It does not need plate making. The color registration process and the complicated drying process will not cause damage to the material. Since the product was launched, it has been highly praised by people in various industries, and the number of factory customers who purchase the second time is increasing.
Sublimation technology can also use a variety of different transfer materials to achieve different printing effects, the most important are film transfer and sublimation printing.

Therefore, the sublimation lanyards can also be called a heat transfer lanyard.

sublimation lanyardssublimation lanyards

Among them, the sublimation lanyards is designed with a pattern, and the copper plate is made, and then the pattern is color-engraved on the copper plate by the electric carving machine. The copper plate is then printed on a printing machine to print the pattern on the PET film, and the pattern is transferred to the product by a sublimation lanyard machine.

Chinese lanyard manufacturers make sublimation lanyards production process:

1, Making high-resolution lanyard printing pictures, 300 pixels best.
2, According to the lanyard specifications, custom picture size, make a dot-point gravure electro-engraving version, which uses some machines.
3, The gravure is installed on the printing machine to make a printed film, printed on the thermal transfer lanyard, can print several kilometers of lanyard in one hour.
4, The operation is simple, the pattern is formed at one time, no need to color.

A sublimation stamping machine can print tens of thousands of meters of custom lanyards in 8 working hours a day. The work behind it is of course to make the lanyard into finished products.
Of course, this is only the completion of the finished woven fabric of the lanyard, and the cutting is required later. The accessories are prepared manually. 
Finally, the accessories and the webbing are sewn together, and a lanyard is officially completed.

Advantages of sublimation printing:
1, The picture is exquisite, can be completed with ordinary hot stamping machine, heat transfer machine.
2, The application of inktrk thermal transfer ink, no need for color, the pattern is molded once, no coloring.
3. With C-AW thermal transfer paper, it only needs to be printed out, the operation is simple, the printing is exquisite, and the production cost is low.
4. The product has low loss, high added value and strong process decoration.
5, High hiding power, strong adhesion.
6, In line with green environmental printing standards, no environmental pollution.

lanyard printingheat transfer lanyard

Therefore, the sublimation lanyards can meet the requirements of complex patterns and various colors.
After reading the above introduction, is there a certain understanding of the sublimation lanyards?

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